ZONE: Turnkey Safety System for Production and Logistics

ZONE: Turnkey Safety System for Production and Logistics

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Adaptable flexibility for business growth and safety upgrades

The modularity of the ZONE Safety Systems Industrial Safety Fencing system is what elevates it from the rest of the field. The Australian designed ‘T’ slot post brings together customer needs to conformation with the safety standards with the quickest and easiest of installation.

The substantial increase in onsite installation flexibility is one aspect that was key in the development of the ZONE system. Given the rising costs of labour, the ZONE system not only provides a quick method of installation it also allows for instant changes onsite:

  • Uneven flooring? brackets to connect panels, doors and interlocks can be slide down the entire length of the post on all four faces, providing maximum adjustment options to the millimetre.
  • Need to add in a door? simply swap out standard panel brackets for a door kit and the same panel can be used!
  • Want to transition from full height guarding in a high risk area to low height guarding or railing in a walkway? The same posts ‘T’ slot posts and brackets can be used for both full and low height sections.
  • Need to add additional sections of fencing quickly? Standard off-the-shelf stock is available for rapid deployment.

A Turnkey System: more than fencing

The ZONE Safety System isn’t just a fence it’s the skeleton that forms the structure of a complete turnkey safety system. Full installation, both mechanical and electrical, can be provided by our knowledgeable team, with experience of onsite installations that require adaptability and on-the-go problem solving ability.

Revolution in design: 'T' slot - a game changer

The revolutionary ‘T’ slot design of the ZONE post allows for the attachment of bracketry without the need for drilling and tapping, utilising instead a far easier to assemble bolt tightening system. Overall, this reduces installation time and therefore cost.

The ‘T’ slot enhances ZONE’s modular design enabling a wide variety of safety peripherals to be added to complete an overall requirement in a cohesive manner, including:

  • Light curtains, sensors and electrical controls.
  • Interlocks: mechanical, electrical or combination.
  • Cable ducting and electrical wiring works.
Post 2 panels connection zone cover

Customisation minus the lead time: with in house production facilities

Custom requirements are also handled with ease: Complete manufacture capabilities ensure any specific requirements can be met.

  • Custom sizes and cut out panel frames.
  • Custom panel types: Steel clad, polycarbonate, dual material mesh/steel clad, polycarbonate/mesh, polycarbonate/steel clad.
  • Powder coating to specific site colour codes and requests.
  • Design and manufacture of brackets to suit specified interlocks and sensors.
Custom colour Traffic Red ZONE industrial safety fencing packed
Blue welding cell with viewing cutout panels
ZONE mesh polcarb and steel clad fence guarding a CNC machine
Walkway mesh high guarding panels

Knowing the Safety Standards: an easy to follow guide

Sometimes safety standards can be difficult to navigate, but knowing them is key to ensuring a safe work environment for staff and visitors. Workplace accidents account for a lot of downtime affecting a business’ ability to achieve it’s productivity goals.

The below graphics shows a hazards location relative to the height of the protective structure, when reaching over the protective structure based on level of risk that the hazard poses (note: graphics do not apply to reaching under the guarding).

ZONE Safety Systems Industrial Safety Fencing has been designed by CellTec to be easily adapted to any hazardous area while adhering to the Safety Standards.

For more information on applicable Safety Standards view the resources page at for guarding height and reach distance Safety Standards.

High Risk Reach Over Safety Distances

Low Risk Reach Over Safety Distances

ZONE a Cut above the rest: benefits in design and function

Saw machine low height mesh Safety barrier
ZONE hand railing
ZONE Safety Systems
Guarding Catalogue
ZONE Safety Systems
Guarding Brochure
Warehouse & Logistics
Traffic Management
Forklift & AGV
Warning Signs
Zone Catalogue Zone Brochure
CellTec automation engineering safety

P: +61 3 8360 8533 | W: | E:
Truganina (HQ) | 6 Paraweena Drive, Truganina VIC 3029

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